A Collar Type Servo Auger Filler Machine is a high-precision, automated packaging system designed for filling and sealing powder and semi-powder products into pouches. It combines collar-type form-fill-seal (FFS) technology with a servo-driven auger filler, making it ideal for packaging products like flour, spices, milk powder, and pharmaceutical powders.
This machine is widely used in FMCG, food processing, pharmaceuticals, and chemical industries due to its accuracy, speed, and versatility.
Key Components and Working Mechanism
- Collar Type Forming Assembly
Shapes the flat film into a cylindrical pouch using a collar and shoulder mechanism. - Ensures uniform pouch formation with minimal wrinkles.
- Servo Auger Filler
Uses a servo motor-controlled auger screw to dispense precise quantities of powder. - Ideal for free-flowing and non-free-flowing powders.
- Vertical and Horizontal Sealing Jaws
Heat-sealing jaws create strong, leak-proof seals. - Can be pneumatic or servo-driven for better control.
- Film Unwinding and Pulling System
Pulls laminated film from a roll and feeds it into the forming tube. - Servo or AC motors ensure synchronized movement.
- PLC and HMI Interface
Touchscreen interface for setting parameters like pouch size, filling weight, sealing temperature, etc.
Products It Can Package
- Product Category Examples
Food Powders Wheat flour, besan, suji, coffee powder, milk powder
Spices Turmeric, chili powder, garam masala
Pharmaceuticals ORS powder, protein supplements
Chemicals Detergent powder, pesticides
Cosmetics Talcum powder, face packs
Technical Specifications
- Filling Range 10g to 5kg (customizable)
Speed 30–80 pouches/min (depends on product and pouch size)
Pouch Width 80mm to 400mm
Pouch Length 100mm to 300mm
Film Material Heat-sealable laminated film
Power Supply 3-phase, 440V, 50Hz
Power Consumption 5–7 kW
Air Consumption 6–8 CFM @ 6 bar
Filling Accuracy ±2%
Control System PLC with HMI
Sealing Type Center seal or side seal
Machine Dimensions Approx. 2100 x 1300 x 3000 mm
Machine Weight 700–1000 kg
Customization Options
Screw Conveyor: For automatic powder feeding.
Advantages of Collar Type Servo Auger Filler Machines
- High Accuracy: Servo-driven auger ensures precise dosing.
- Versatility: Handles a wide range of powder types and pouch sizes.
- User-Friendly: Intuitive HMI for easy operation and recipe management.
- Hygienic Design: Stainless steel contact parts meet food and pharma standards.
- Reduced Wastage: Accurate filling minimizes product loss.
- Compact Footprint: Space-efficient design for industrial setups.
- Low Maintenance: Fewer moving parts and robust construction.
Applications Across Industries
- Food Industry
Atta, maida, spices, coffee, milk powder, protein powder. - 💊 Pharmaceutical Industry
Nutraceuticals, ORS, dietary supplements. - 🧴 Cosmetic Industry
Powder, herbal powders, face masks. - 🧼 Chemical Industry
Detergents, agrochemicals, industrial powders.
Maintenance and Operational Tips
Clean auger and contact parts regularly.
- Calibrate filling system periodically.
- Check sealing jaws for wear and tear.
- Lubricate moving parts as per schedule.
- Monitor air pressure and temperature settings.
Global Trends and Innovations
- Global Trends and Innovations
Eco-Friendly Packaging: Machines now support biodegradable films. - AI Integration: For quality control and predictive maintenance.
- Modular Design: Easy upgrades and part replacements.
- Smart Sensors: For real-time error detection and correction.